I. Equipment Technology Upgrade Dual Frequency Conversion/Servo Drive System: Calculates roll diameter changes in real time via PLC, dynamically adjusting the motor speeds of the two fabric winding ro
I. How Tension Fluctuations Cause Color Difference 1. Color Difference Between the First and Last Layers (Increased ΔE) During the dyeing process, the fabric is unwound from one roll of fabric,
I. Preliminary Visual Inspection (Qualitative Judgment) Conducted under a standard light source (e.g., D65 daylight source): Lay the dyed fabric and the standard sample fabric side by side, keeping th
I. Equipment Factors 1. Uneven Tension Control: If the tension is not kept constant during the dyeing process, especially when the roll diameter changes, it can easily lead to color differences betwee
I. Equipment Level: Ensuring Operational Stability 1. Dual-frequency conversion control system: Achieves constant linear speed and constant tension control, with tension fluctuations controlled within
I. Finished Fabric Management: Controlling the Source of Color Difference Between the Beginning and End of the Fabric The length of the finished fabric should be controlled to 10-15 meters, and it sho
I. Cleaning Methods for Different Types of Stains 1. Removal of Oligomers: Using NaOH or acidic sulfite detergents can effectively dissolve oligomers precipitated from polyester fibers at high tempera
I. Locating the Problem by Identifying Fabric Defects Observing the appearance defects of the dyed fabric is the most direct way to determine the source of the malfunction: If there are darker areas a
1. Seam Overprint Symptom: Darker areas appear at both ends of the fabric. Causes: Seam overprint is too wide or thick, tension is too high, the guide fabric is too short, or the color/texture of the
1. Equipment Preparation: Check the power supply, transmission system, temperature control system, and liquid level sensor to ensure all components are operating normally. Clean the dyeing tank to pre
I. Uneven Dyeing (Color Variation, Color Difference) Main Causes: Poor Dye Liquor Circulation: A malfunctioning circulation pump, blocked pipes, or damaged valves lead to uneven dye liquor distributio
I. Upgrade to a closed-loop tension control system Using a closed-loop control scheme of vector frequency converter + tension sensor + PLC is the most effective technical path to solve tension fluctua