1. Core Control System Performance High-quality models utilize a dual-inverter plus PLC control system to achieve "three-constant" control-maintaining constant tension, constant linear speed
I. Improper Operation Adding material before the fabric has run smoothly: Adding material before the machine has run smoothly for 3-5 minutes causes the fabric to not fully expand and become knotted.
I. Standard Operating Procedures 1. Smooth Start-up: After the fabric enters the machine, run it slowly for 3-5 minutes to ensure the fabric is spread out and circulates smoothly before closing the do
I. Uneven Dyeing (Color Spots) Immediate Action: Stop heating, check if the circulating pump pressure is stable, and confirm that the dye liquor flow rate is normal. Treatment Method: If the nozzle is
I. Nozzles: Prone to "Air Bubbling" and Clogging Symptoms: Fabric movement is sluggish, resulting in knots or "chicken claw" wrinkles. Causes: Impurities in the dye liquor deposit
I. Uneven Dyeing (Color Spots) Causes: Inaccurate liquor ratio (too high or too low), uneven dye liquor circulation, excessively rapid heating rate, inadequate fabric pretreatment (e.g., oil stains, i
I. Daily Maintenance Points 1. Pre-operation Inspection: Check the temperature gauge, pressure gauge, safety valve, and other instruments to ensure they are functioning properly. Confirm that there is
1. Nozzle The nozzle is the core component driving fabric circulation, propelling the fabric into the guide tube by spraying dye liquor. Its structural design directly affects dyeing uniformity; optim
I. Mechanical Factors Uneven friction of guide rollers or wear of bearings: Leads to inconsistent fabric running resistance, causing tension fluctuations; Parallelism deviation of fabric rolls: Causes
I. Equipment Technology Upgrade Dual Frequency Conversion/Servo Drive System: Calculates roll diameter changes in real time via PLC, dynamically adjusting the motor speeds of the two fabric winding ro
I. How Tension Fluctuations Cause Color Difference 1. Color Difference Between the First and Last Layers (Increased ΔE) During the dyeing process, the fabric is unwound from one roll of fabric,
I. Preliminary Visual Inspection (Qualitative Judgment) Conducted under a standard light source (e.g., D65 daylight source): Lay the dyed fabric and the standard sample fabric side by side, keeping th