The L-shaped Eco Friendly overflow Dyeing Machine is composed of three different functional fabric storage tanks connected together. This structural design combines the advantages of the O-shaped dyeing tank with a small liquid ratio and the L-shaped dyeing tank with a wide range of fabrics. It solves the shortcomings of the O-shaped dyeing tank with a narrow range of fabrics and the L-shaped dyeing tank with high water consumption.
Working Principle
The Eco Friendly overflow Dyeing Machine sprays dye liquor onto fabric through a nozzle, allowing the fabric to fully absorb the dye under high-temperature and high-pressure conditions, achieving uniform dyeing. The machine operates as follows:
Fabric Transport
The fabric circulates within the dye vat via the nozzle and fabric guide tube.
01
Low Liquor Ratio Design
The dye liquor volume is significantly reduced, typically with a liquor ratio of 1:3.5 to 1:6.
02
High-Temperature and High-Pressure Dyeing
The machine's internal heating system ensures the dyeing process is carried out under high-temperature and high-pressure conditions, typically ranging from 120°C to 140°C.
03
Overflow Design
The overflow nozzle and fabric guide wheel work together to allow the fabric to float naturally in the dye liquor, preventing damage.
04
Product Features
Structural features
Downward-travel type, one barrel with two cloths, one barrel, slide-type design
01
Ultra-large capacity and high production capacity
The single barrel with a large diameter of Φ1108 and built-in double cloth storage tanks, the design of double nozzles can greatly increase the cloth capacity, greatly increase production capacity, and quickly return on investment.
02
Low liquid ratio 1:5~1:6 energy saving and emission reduction
The new wave plate downhill type, the design of cloth storage tank, the liquid ratio is 1:5~1:6, which greatly reduces the amount of water, steam and auxiliary agents.
03
Suitable for dyeing a wide range of fabrics
Using overflow nozzles, the pressure is between 0.5~1.0KG/cm², suitable for dyeing stretch fabrics and fabrics that require low spray pressure and low tension dyeing. Using jet nozzles, the maximum pressure can reach 3KG/cm², suitable for dyeing high-density and ultra-fine fiber fabrics. (Using double anti-rotation device nozzles)
04
High efficiency and high quality
The single barrel double dyeing tank design shortens the circulation time of the cloth in the dyeing tank and increases the circulation frequency of the dyeing liquid. It can achieve fast cloth feeding, fast dyeing, and fast two-way cloth output, greatly improving production efficiency and uniform dyeing quality of cloth.
05
Workshop
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