The Low Liquor Ratio fabric Dyeing Machine is a dyeing system with a low liquor ratio, high speed, and high efficiency. In the liquid-filled fabric guide tube, the fabric is in a floating state and does not rub against the inner wall of the tube. It runs at a speed of 300-500 meters per minute, thus reducing fuzzing. The distinctive "wave" - shaped inner net structure decreases the friction on the fabric, making it run more smoothly and reducing water consumption. The slide tail design is optimized, and the liquor ratio can be as low as 1:5~6, with the selection depending on the fabric type and process requirements.
Working Principle
The Low Liquor Ratio fabric dyeing machine minimizes dye liquor usage while ensuring full fabric contact with the dye liquor by optimizing the dye chamber structure (e.g., reducing dead space and adopting a streamlined design). Furthermore, a dynamic dye liquor circulation system (e.g., jet, stream, or overflow mechanism) ensures uniform dye absorption by the fibers by directing the dye liquor through the fabric at high speed or in a targeted manner. The fabric is kept in a suspended or low-friction state in the dye liquor, minimizing contact with the machine's internal walls and reducing the risk of damage.
Product Features
Structural attributes
It has an upward-travel type, an external cloth guide tube and a slide design, making it fit for dyeing various high-end knitted fabrics with a weight ranging from 50g/m to 600g/m.
01
Ultra-low liquor ratio
With an ultra-low liquor ratio of 1:5 - 1:6 and a sloped bath tank, it meets the liquor ratio demands of high-liquid-volume processes. The fabric moves forward in an N-type, without rope-like curling creases, and operates at high speed under low tension, increasing dyeing uniformity.
02
Ultra-large capacity
Featuring an ultra-large capacity, it has low spray pressure and high liquid volume circulation. Fabrics are relaxed and stacked as they advance, with no linting, yarn breaking or scratching.
03
Low energy consumption
It has low energy consumption, saving water, electricity, steam additives and reducing costs by about 30% compared to the original old-generation product models. The capacity can also be increased by approximately 30%.
04
Multiple innovative technologies
The new patented cloth tank, compound cloth guide structure technology, and machine tail gasification cloth finishing function realize the fast circulation of light and thin fabrics in two strips, which is both innovative and efficient.
05
Advantages
Water Saving
Significantly reduces dye liquor usage, conserving precious water resources.
Improved Production Efficiency
Reduces dyeing time and dye liquor consumption, increasing production capacity and efficiency.
Environmentally Friendly and Energy-Saving
Reduces energy and chemical use, aligning with the concept of sustainable production.
High Dyeing Quality
Maintains uniform and high-quality dyeing results, avoiding the color variations common with traditional dyeing methods.
Shipping
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