Ht Textile Jigger Machine

Ht Textile Jigger Machine

Engineered for versatility and performance, the SGR ht textile Jigger machine supports various production needs, from small batches to large-scale operations. The machine offers four cloth roll diameter options—φ680mm, φ800mm, φ1000mm, and φ1200mm—to match different fabric processing requirements.
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Description

Engineered for versatility and performance, the SGR ht textile Jigger machine supports various production needs, from small batches to large-scale operations. The machine offers four cloth roll diameter options-φ680mm, φ800mm, φ1000mm, and φ1200mm-to match different fabric processing requirements. Operating at up to 3 BAR and 140°C, the high-pressure cylinder ensures reliable and consistent dyeing results. Safety is prioritized with two φ150mm viewing ports on the operator side and a safety interlock switch on the pressure vessel. It also includes advanced features comparable to normal temperature machines, along with an automatic condensate discharge valve at the cylinder base for hassle-free maintenance.

 

 

Main Components

 

1. Enclosed pressure dye tank (made of 316/304 stainless steel, corrosion resistant)

2. Double winding beam with tension control

3. Heat exchanger (steam/electric) and rapid cooling system

4. PLC + touch screen control panel (for controlling speed, temperature, winding count, and reverse rotation)

5. Dye circulation pump and chemical metering device

6. Safety valve and pressure relief system

 

 

Main Technical Specifications

 

Parameter

Specification Range

Main Roller Diameter

φ245-325mm

Maximum Fabric Roll Diameter

φ800-1200mm (Optional: φ680/800/1000/1200mm)

Mechanical Width

1600-3600mm

Working Width

1800-3400mm

Fabric Speed

0-130m/min (Adjustable) or 5-150m/min

Fabric Tension

0-90kg (Adjustable)

Maximum Working Temperature

135-140°C

Working Pressure

3BAR

Dye Tank Capacity

150-170 Liters

Installed Power

11-15kVA

 

 

Product Equipment

 

111001
Plate Rolling Machine
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CNC vertical machining center
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CNC lathe
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Gantry Machining Center
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CNC Turret Punch Press
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CNC gantry machining center

 

 

Operating Procedure

 

The fabric is wound between two main beams and repeatedly passed through the dyeing vat at the bottom in an open-width manner. Once one main beam is completely wound, the machine automatically reverses; the number of passes determines the dyeing depth. The HT model uses a fully enclosed pressure vessel to maintain temperature/pressure and forces the dye liquor to circulate, achieving precise temperature/pressure control.

 

 

Feature

 

• Integrating cutting-edge frequency conversion technology and PLC intelligent control, making the equipment smarter and more energy-efficient.

• Real-time monitoring of fabric tension and linear speed, closed-loop adjustment ensures dyeing accuracy and effectively reduces batch-to-batch color difference.

• A simple touch controls the entire process; the human-machine interface simplifies complex processes.

• One-button setup automatically completes temperature control, direction changing, strip counting, stopping, and fabric placement, freeing your hands and improving efficiency.

• A powerful dye liquor circulation system combined with a filtration device ensures uniform dyeing and prevents pipe clogging, resulting in a seamless dyeing effect.

• Built-in lighting and fault warnings provide 24/7 safety protection, making maintenance worry-free and labor-saving.

• Pneumatic control of drainage, exhaust, and fabric output ensures crisp and efficient operation, doubling production efficiency.

• Globally sourced core components infuse the equipment with a "champion's heart," capable of withstanding long-term, high-intensity operation.

• A fully automated process control platform meets all your dyeing process needs, from simple to complex.

• The innovative horizontal door body, combined with the upper and lower screw switches, ensures a tight seal and easy operation, showcasing meticulous design in every detail.

 

 

Equipment Advantages

 

1. Excellent Color Reproducibility - Precise process parameter control ensures consistent color between batches.

2. High Efficiency and Energy Saving - Low liquor ratio design reduces water, electricity, and steam consumption.

3. Flexible Operation - Horizontal door-type upper and lower opening; the machine body can slide on guide rails.

4. Excellent Sealing Performance - Rubber seal, leak-free under high temperature and pressure.

5. Convenient Maintenance - Stainless steel material (316L/304), corrosion-resistant, and easy to clean.

 

 

Our Factory

 

Bosen Industrial Group was established in 1999 and is located in the airport industrial park, an international manufacturing base on the shore of Taihu Lake.

The company has introduced printing and dyeing machinery manufacturing technology and talents from Europe and Taiwan, China, and has a team of senior experts, engineers, technicians and craftsmen. The company produces environmentally friendly, intelligent and efficient printing and dyeing equipment such as jet liquid dyeing machines, beam dyeing machines, jigger dyeing machines, gas-liquid dyeing machines, and uniform flow dyeing machines. The products are professionally used in the textile printing and dyeing industry, expanding the advantages of various new composite fabrics and new products in finishing, expanding the market demand for products, and helping customers achieve efficient operations with low investment, high efficiency, excellent quality and quick results.

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