Our HT air liquid flow dyeing machine for woven fabric represents a groundbreaking upgrade in traditional air-liquid dyeing technology, breaking the technical limitations of conventional multi-tube independent operation structures. This newly optimized dyeing equipment adopts a refined single-tube load optimization design, paired with a high-speed dye liquor circulation system, perfectly meeting the precise atomization liquid volume standards required for high-grade fabric dyeing.
Equipped with a high-frequency dye liquid reflux and penetration system, the machine delivers thorough and uniform dye penetration on woven fabrics, fully complying with sophisticated textile dyeing process specifications. Different from traditional dyeing equipment that is prone to fabric tangling, stacking and pressing issues, this innovative model features a neat circulating fabric stacking structure. It ensures orderly fabric circulation throughout the whole process, completely avoiding cloth entanglement, compression and fabric damage, and greatly improving the yield of finished fabrics.
In terms of equipment operation and management, the machine adopts modularized control configuration and intelligent vehicle control technology, realizing precise, stable and automated operation of the entire dyeing process. This comprehensive structural and technical innovation effectively boosts dyeing quality, increases production output, and expands the applicable fabric range of air liquid flow dyeing machines, making it a revolutionary upgraded solution for modern woven fabric dyeing production.
Product Parameters
|
ITEM |
Standard type |
||||
|
GQY-1-250 |
GQY-2-250 |
GQY-3-250 |
|||
|
Tube number |
1 |
2 |
3 |
||
|
Capacity |
250 |
500 |
750 |
||
|
Mechanical Dimensions |
L(mm) |
5450 |
6500 |
8300 |
|
|
W(mm) |
5150 |
5300 |
5500 |
||
|
H(mm) |
4150 |
4150 |
4150 |
||
|
POWER(kw) |
20.2 |
27.2 |
40.4 |
||
Note: Applicable to all fiber fabrics (except pure wool) with a fabric weight of 50Kg/m.250Kg/m. The right to change specifications is reserved without restriction.
|
ITEM |
Standard type |
||||
|
GQY-1-300 |
GQY-2-300 |
GQY-3-300 |
|||
|
Tube number |
1 |
2 |
3 |
||
|
Capacity |
300 |
600 |
900 |
||
|
Mechanical Dimensions |
L(mm) |
5450 |
6500 |
8300 |
|
|
W(mm) |
6150 |
6300 |
6500 |
||
|
H(mm) |
4200 |
4200 |
4200 |
||
|
POWER(kw) |
20..2 |
27.2 |
40.4 |
||
Note: Applicable to all fiber fabrics (except pure wool) in the range of fabric weight 150Kg/m-600Kg/m, the right to change specifications is reserved without restriction.
Working Principle
Airflow Driven: Utilizing high-speed airflow as the primary driving force for fabric movement, the fabric can operate in a dry or low-liquid state, significantly reducing running tension.
Atomized Spray: Dye liquor and airflow mix in nozzles to form a mist, which is evenly sprayed onto the fabric surface, achieving excellent penetration and even dyeing.
Circulating Operation: The fabric circulates systematically within the fabric storage tank, and the entire dyeing process is completed through the coordinated action of the fabric lifting wheel and airflow.
Equipment Structural Features
Built-in High-Efficiency Fan
A new low-noise built-in fan saves 40% more energy than traditional air-blowing fans.
Reduced Fabric Lifting Roller Height
Reduces fabric lifting tension and protects the fabric.
Teflon Fabric Storage Tank
Teflon tubing/plates at the bottom ensure smooth fabric movement and reduce creases.
D.R.S. Mirror-Polished Fabric Storage Tank
Extra-large capacity design to meet a wide load range.
All-Around Fabric Arrangement System
Independent control of fabric arrangement amplitude and angle ensures orderly fabric arrangement.
Automatic Cleaning and Filtration System
Automatic scraper-type lint filter before the pump reduces clogging.
Feature
Featuring a revolutionary hybrid working principle, our advanced ht air liquid flow dyeing machine for woven fabric perfectly integrates airflow atomization and pure liquid flow dyeing technologies, supporting free and flexible switching between the two operating modes. This unique dual-mode design enables the equipment to handle a full spectrum of woven fabrics, ranging from ultra-light and thin materials to thick, heavy textiles. It also adapts perfectly to the processing differences between loose-structured and tight-structured fabrics, solving the compatibility limitations of traditional single-mode dyeing machines.
Equipped with an exclusive high-speed circulating intelligent dyeing system, the machine delivers exceptional process reproducibility, ensuring consistent dyeing results across all production batches. To further optimize post-processing quality, the cylinder body is fitted with a 360° dead-angle-free high-efficiency water washing module. This all-round washing design thoroughly removes residual dyes and auxiliaries on fabric surfaces, greatly improving finished fabric cleanliness and color fastness.
In terms of energy-saving performance, the equipment achieves industry-leading ultra-low liquor ratio operation. The upgraded energy-saving fan cuts the original rated power consumption of traditional airflow dyeing machines by 50%. Paired with optimized internal flow structure, the machine realizes an ultra-economical bath ratio of 1:2 to 1:3.5, drastically reducing water resource consumption, steam costs and chemical waste for sustainable green production.
Powered by premium advanced atomization nozzle technology, the equipment significantly boosts fabric impregnation efficiency and dye adsorption rate, effectively expanding the range of processable fabric varieties. Precision airflow pressure control ensures stable and orderly fabric stacking during operation, maintaining constant liquid volume on the fabric surface for uniform dye absorption. The compact cloth trough structure supports flexible load selection for different fabric types, independent emergency operation and intelligent gas-liquid distribution, completely eliminating cylinder deviation risks and stabilizing overall production quality.
Benefiting from intelligent precise control systems, the machine adopts real-time logical temperature monitoring and fine parameter tuning functions. This accurate temperature regulation effectively avoids common dyeing defects such as yin-yang color difference, significantly improving fabric dyeing uniformity and batch consistency, making it ideal for high-precision and high-standard textile dyeing production.
Workshop
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