Our advanced high temperature high pressure overflow dyeing machine for woven fabric is engineered with a low liquor ratio and ultra-high-speed operation mechanism, bringing smoother, faster, and more eco-friendly fabric dyeing performance to modern textile factories. Different from traditional dyeing machines that cause severe fabric friction and surface damage, this optimized dyeing solution keeps fabrics fully floating inside the liquid-filled fabric guide tube throughout the entire processing procedure. There is no direct contact or friction between the textile material and the inner tube wall, effectively protecting fabric texture and greatly eliminating common fuzzing defects.
Equipped with premium-grade internal circulation technology, the system supports an ultra-high fabric running speed ranging from 500m/min to 700m/min, drastically improving overall dyeing efficiency and batch output. To further enhance processing stability, we adopt a unique wave-style inner mesh structure inside the equipment. This specialized structural design minimizes fabric friction resistance, enables ultra-smooth fabric circulation, and effectively lowers overall water consumption during operation.
In terms of energy-saving performance, this high-speed dyeing system achieves an industry-leading low liquor ratio of 1:5 to 1:6. The flexible liquid ratio setting can be freely adjusted according to specific fabric types and actual process standards, ensuring both perfect dyeing quality and maximum resource utilization. It is an ideal high-efficiency, low-consumption dyeing system for enterprises pursuing refined production and green manufacturing.
Feature
Engineered for universal woven fabric dyeing and mass production, our professional downward-travel high temperature high pressure overflow dyeing machine for woven fabric adopts a reliable dual-cylinder configuration with a one-barrel-one-cloth structure. This mature structural layout delivers outstanding adaptability for nearly all types of textile fabrics, solving the compatibility limitations of traditional single-function dyeing equipment and meeting diversified dyeing demands for modern textile finishing factories.
In terms of production capacity and economic benefits, the machine is equipped with an oversized Φ830 large-diameter single barrel, which effectively expands the internal fabric loading space. The upgraded ultra-large capacity greatly increases single-batch fabric processing volume, significantly boosts overall production efficiency, shortens batch production cycles, and enables textile manufacturers to achieve faster investment returns and higher profit margins.
This equipment stands out in green manufacturing with its ultra-low liquor ratio performance. Featuring a newly optimized downhill wave plate and advanced cloth storage tank structure, the machine achieves an economical liquor ratio of 1:5 to 1:6. This innovative design drastically reduces the consumption of water resources, steam energy, and dyeing auxiliaries during every production batch, realizing remarkable energy conservation and emission reduction while cutting long-term operational costs.
The unique customized cylinder inner mesh plate and tapered tail inner mesh structure further optimize the internal dyeing circulation system. With scientifically arranged mesh holes, the equipment realizes separated flowing states for fabrics and dye liquor, which is the core guarantee for maintaining an ultra-low liquid ratio. Meanwhile, the tapered tail inner mesh enables smooth fabric folding and fast, balanced internal circulation, effectively avoiding fabric winding, stacking and uneven operation.
Supporting dual-nozzle switching operation, the machine covers full-range fabric dyeing scenarios. The overflow nozzle works stably under 0.5~1.0KG/cm² low pressure, providing gentle low-tension dyeing ideal for stretch fabrics and tension-sensitive textiles. The jet nozzle can reach a maximum pressure of 3KG/cm², perfectly catering to high-density fabrics and ultra-fine fiber materials. Equipped with double anti-rotation device nozzles, the whole operation process is stable and deviation-free.
Benefiting from the professional double-cylinder structural design, the fabric circulation time inside the dye tank is greatly shortened, and the circulation frequency of dye liquor is effectively improved. The equipment supports fast fabric feeding, rapid dyeing processing and efficient two-way discharging, comprehensively upgrading production efficiency while ensuring uniform dye penetration, consistent color tone and stable high-quality dyeing results for all fabrics.
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