The new generation of ht air liquid flow dyeing machines achieves independent multi-tube operation, optimized single-tube load, rapid dye liquor circulation, and precise atomized liquid volume control. Combined with high-frequency dye liquor recirculation and penetration technology, it fully meets process standards. Fabric is neatly stacked in circulation, eliminating tangling and fabric compression. The equipment adopts a modular control architecture, realizing intelligent management of the entire machine, marking another technological innovation for HT air liquid flow dyeing machines in terms of dyeing quality, capacity improvement, and product variety expansion.
Product Parameters
|
Parameter |
Specification |
|
Maximum Operating Temperature |
135℃ |
|
Maximum Working Pressure |
0.4MPa |
|
Liquor Ratio |
1:2 ~ 1:4 |
|
Fabric Running Speed |
Up to 400-420 m/min |
|
Heating Rate |
5℃/min (20℃~100℃) |
|
Cooling Rate |
2.5℃/min (130℃~60℃) |
|
Applicable Fabric Width |
Up to 1800mm |
Core Working Principles
1. Gas-Liquid Separation Design: The airflow and dye liquor each play their respective roles. Utilizing aerodynamic principles, the dye and auxiliaries are dissolved in the processing solution and directly sprayed into the airflow.
2. Atomized Spraying: The dye liquor is atomized into tiny particles, which are evenly distributed onto the fabric surface through nozzles.
3. Low-Tension Operation: The fabric is supported by air, allowing for smooth movement within the fabric storage tank and reducing mechanical tension.
4. Circulation Drive: The high-speed airflow from the circulating fan drives the fabric movement. Under instantaneous air pressure, the fabric bubbles, reducing the likelihood of wrinkles.
Product Features
Design Features
It perfectly combines airflow atomization and pure liquid flow, with flexible switching between the two modes. Suitable for a wide range of light, medium and heavy fabrics, as well as loose and tight structures. Featuring uniquely designed high-speed circulating intelligent dyeing for high reproducibility. The drum is equipped with a 360° high-efficiency, dead-angle-free washing function.
Advanced Atomization Technology
Its exclusive high-efficiency atomizing nozzles improve fabric impregnation and adsorption, expanding applicable fabric types. Precise atomization air pressure control ensures stable fabric stacking and consistent process liquid on the cloth surface. With a compact cloth trough structure, wide load adaptability, independent emergency operation, and intelligent air–liquid distribution, cylinder-to-cylinder variations are effectively eliminated.
Ultra-low Liquor Ratio
The energy-saving fan cuts the rated power consumption of conventional airflow machines by 50%, achieving an ultra-low bath ratio of 1:2–3.5.
Precise Control
Real-time logical temperature control and fine parameter adjustment reduce shade differences and enhance dyeing uniformity.
Product Advantages
1. Dual-Drive Air-Liquid System: Combines airflow and liquid flow for efficient and high-quality dyeing, solving the challenges of dyeing sensitive colors.
2. Ultra-Low Liquor Ratio: Energy-saving, environmentally friendly, and aligns with green production trends.
3. Low Tension: Protects fabrics, widely adaptable, especially suitable for elastic and sensitive fabrics.
4. Intelligent Control: Fully automated operation, stable process, reduced manual intervention, and increased production capacity.
5. Durable and Easy to Maintain: Stainless steel construction and optimized structure reduce operating costs.
Workshop
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