High-Efficiency Dyeing System Featuring Low Liquor Ratio and High Running Speed
Inside the liquor-filled fabric guide tube, textiles stay afloat without making contact with the inner tube surface. Operating at a speed of 300–500m/min, the Low Liquor Ratio soft flow Dyeing Machine significantly curbs the occurrence of fabric fuzzing. The unique wave-patterned inner netting not only decreases fabric friction for more stable operation but also contributes to reduced water consumption. The improved tail slide configuration enables the liquor ratio to reach an ultra-low level of 1:5–6, which is adjustable based on the type of fabric being processed and the required technical parameters.
Feature
1. Structural Highlights
Designed as an upward-traveling type with an external cloth guide tube and sliding system, this dyeing machine is perfectly suited for coloring all kinds of premium knitted fabrics with a weight per unit area between 50g/m and 600g/m.
2. Minimal Liquor Ratio
With an ultra-low liquor ratio of 1:5–1:6 and an inclined bath tank, the device meets the liquor ratio demands of high-liquid-volume processes. The N-shaped fabric feeding method eliminates rope-shaped crinkles and folds, allowing the machine to run at high speed under low-tension conditions and improving the consistency of dyeing results.
3. High-Volume Processing Capability
The Low Liquor Ratio soft flow Dyeing Machine offers ultra-large processing capacity, paired with low spray pressure and high-volume liquid circulation. Fabrics advance in a loose, stacked state throughout the process, ensuring no lint formation, no yarn splitting and no surface abrasion.
4. Energy-Efficient Performance
This model excels in energy conservation, reducing water, power, steam and chemical additive costs by roughly 30% in contrast to the older versions. At the same time, it boosts processing capacity by about 30%, creating greater economic benefits for users.
5. Various Innovative Technologies
Equipped with a patent-pending fabric tank, composite cloth guide structure and tail gasification fabric finishing mechanism, the equipment realizes the dual-strip fast circulation of lightweight and thin fabrics, showcasing remarkable innovation and operational efficiency.
Selection Guide
When selecting suppliers for your factory, please pay attention to the following points:
1. Fabric Positioning: Clearly define the main types of fabrics to be processed.
2. Actual Liquor Ratio Measurement: Request the supplier to provide actual operating liquor ratio data for the target fabric, not theoretical values.
3. Energy Consumption Data: Request a comparative report on water, electricity, and steam consumption under the same operating conditions.
4. Control System: Assess the software's ease of use, the richness of its process library, and its data analysis capabilities.
5. After-Sales Service: Understand the technical support and spare parts supply capabilities.
Products equipment
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