High Temperature High Pressure Jet Dyeing Machine

High Temperature High Pressure Jet Dyeing Machine

High temperature high pressure jet dyeing machineconstitutes a dyeing system with a low liquor ratio, offering high productivity and efficiency. The fabric inside the liquid-containing fabric guide tube remains in a floating condition, avoiding contact and friction with the tube’s inner surface. With an operating speed of 500–700m/min, it significantly reduces fuzzing.
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Description

High temperature high pressure jet dyeing machineconstitutes a dyeing system with a low liquor ratio, offering high productivity and efficiency. The fabric inside the liquid-containing fabric guide tube remains in a floating condition, avoiding contact and friction with the tube's inner surface. With an operating speed of 500–700m/min, it significantly reduces fuzzing. The machine's distinctive wave-patterned inner net design decreases fabric friction, allowing for more stable operation and lower water consumption. Depending on the fabric type and process specifications, the liquor ratio can be as low as 1:5 to 1:6.

 

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How it works

 

The fabric is loaded into a sealed dyeing chamber, and then the dye solution is introduced. Under controlled high temperature and pressure, a jet system ejects the dye solution at high speed through a specially designed nozzle, creating a powerful airflow that continuously pulls and circulates the fabric. As the fabric passes through the turbulent dye solution, the dye molecules are effectively absorbed by the fibers, and the high temperature and pressure enhance their activity. At the end of the dyeing cycle, the pressure is released, and the fabric is rinsed and dried, completing the dyeing process.

 

 

Product Features

Design Features

This downward-travel type equipment comes with two barrels, following the "one barrel one cloth" principle, and is well-suited for all kinds of fabric processing needs.

Superior Capacity and Output

With a large single-barrel diameter of Φ830, the machine increases fabric capacity, substantially production levels, and delivers quick investment returns.

Low Liquor Ratio (1:5~1:6) for Eco-Friendly Operations

Its innovative wave-plate downhill design and cloth storage tank configuration achieve a 1:5~1:6 liquor ratio, markedly cutting down on water, steam, and chemical additive usage.

Specialized Inner Mesh and Tapered Tail Structure

Strategically arranged inner mesh holes create separation between fabric and dye liquor flows, facilitating the low liquor ratio. A unique tapered tail mesh ensures smooth fabric folding and efficient, balanced circulation.

Broad Fabric Dyeing Range

Overflow nozzles work at 0.5~1.0KG/cm², making them suitable for stretch fabrics and those needing low-pressure, low-tension dyeing. Jet nozzles (with dual anti-rotation mechanisms) reach up to 3KG/cm², ideal for high-density and ultra-fine fiber textiles.

Enhanced Efficiency and Dyeing Quality

The dual-barrel setup reduces fabric circulation time in the dye bath and accelerates dye liquor circulation. This results in fast loading, rapid dyeing, and efficient two-way unloading, significantly improving productivity and ensuring consistent dyeing results.

 

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Plasma Welder
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Heat Exchanger
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Manual Welding
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Automatic Welding

 

 

Applications

 

Textile Industry

Suitable for dyeing a variety of fabrics, including polyester, cotton, wool, nylon, and blends.

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Fashion & Apparel

Suitable for large-scale garment dyeing, especially for high-demand products such as sportswear, T-shirts, and athletic wear, where vibrant, long-lasting colors are required.

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Sportswear

Commonly used for dyeing sportswear and high-performance fabrics, which require excellent color fastness even after frequent washing.

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Home Textiles

Commonly used for dyeing home textiles such as bed sheets, curtains, and interior decorations, which require consistent, vibrant colors.

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Synthetic Fibers

Particularly suitable for dyeing synthetic fibers such as polyester, nylon, and acrylic, which require high-temperature color fastness.

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