The next-generation ht airflow textile dyeing machine achieves multiple breakthroughs: it features independent multi-tube configuration, optimized single-tube load capacity, high-efficiency dye liquor circulation, precise atomized liquor dosage control, and high-frequency dye liquor reflux to ensure thorough fabric penetration and full compliance with process specifications. Its circulating fabric pile is neatly arranged, effectively preventing fabric tangling and compression. With modularized equipment control and intelligent operation system, this machine represents an innovative leap forward in enhancing dyeing quality, boosting output, and expanding the range of applicable fabrics for airflow dyeing equipment.
Structural Components
Main Cylinder System
A high-temperature, high-pressure resistant, sealed chamber with a smooth interior and no dead corners, ensuring no fabric scratching.
Airflow Circulation System
The core includes a high-power variable frequency fan, air ducts, and airflow nozzles, providing stable and adjustable traction.
Atomization Feeding System
A precise dye liquor preparation, delivery, and atomization device, ensuring uniform dye liquor application.
Heat Exchange System
A high-efficiency heat exchanger for rapid heating and cooling.
Control System
A fully automatic computer control system that precisely controls all process parameters such as temperature, airflow, fabric speed, and feeding curve, and can store and recall formulas.
Fabric Lifting Device
Typically a lifting wheel or a special fabric arrangement mechanism, working in conjunction with the airflow to ensure smooth fabric circulation.
Feature
Design Highlights
This ht airflow textile dyeing machine perfectly integrates airflow atomization and pure liquid flow modes, enabling seamless switching between the two. It is compatible with all fabric types-whether lightweight, medium-weight or heavy-duty, and regardless of loose or tight weaves. The proprietary high-speed circulation intelligent dyeing system ensures exceptional reproducibility of dyeing results. The cylinder is fitted with a 360° dead-corner-free high-efficiency washing function for thorough cleaning.
Ultra-Low Liquor Ratio
Equipped with an energy-saving fan, the unit cuts the original rated power consumption of airflow machines by 50%. It achieves an ultra-low bath ratio ranging from 1:2 to 1:3.5, significantly reducing water and chemical usage.
Advanced Atomization Technology
The innovative high-efficiency atomizing nozzle technology boosts fabric impregnation and solution adsorption rates, expanding the range of applicable fabrics. Sophisticated atomization air pressure control ensures stable and orderly pressure distribution, maintaining a consistent amount of processing liquid on the fabric surface. The machine features a compact fabric trough structure, flexible load adjustment for different materials, independent emergency operation capability, and intelligent gas-liquid distribution, which effectively eliminates the risk of cylinder-to-cylinder dyeing discrepancies.
Precision Control System
Real-time logic-based temperature monitoring and fine adjustment of temperature parameters effectively minimize shade variation (yin-yang color defects) and enhance overall dyeing uniformity.
Maintenance and Care
1. Regularly clean nozzles, filters, and dyeing tanks to prevent clogging and ensure smooth dye liquor circulation.
2. Inspect core components such as fans, pumps, and seals, and replace worn parts promptly to ensure operational stability.
3. Regularly calibrate the temperature and pressure control systems to ensure accurate parameters and maintain consistent dyeing quality.
Product Equipment
Workshop
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