Redefining the performance standards of industrial air liquid flow dyeing equipment, our high temperature airflow jet dyeing machine for woven fabric overturns the conventional multi-tube independent working mode through structural and technological innovation. By adopting advanced single-tube load optimization technology and ultra-fast dye liquor circulation systems, the equipment accurately controls atomization liquid volume, realizing standardized and refined dyeing processing for various woven fabrics.
The built-in high-frequency dye liquid reflux and deep penetration mechanism enables the dye solution to fully and evenly infiltrate fabric fibers, effectively solving the problems of uneven dyeing and poor color fastness in traditional dyeing processes. With a scientifically designed circulating stacking structure, the equipment keeps fabrics arranged in an orderly state during continuous operation. It completely eliminates common production defects such as fabric tangling, overlapping and compression, ensuring stable fabric running status and consistent dyeing quality in each batch.
To adapt to modern intelligent factory production needs, the entire machine adopts modular integrated control and intelligent trolley control systems, realizing intelligent monitoring, precise parameter adjustment and automatic operation of the dyeing process. This technological breakthrough not only significantly improves the overall dyeing quality and production efficiency of air-liquid flow dyeing machines but also greatly enriches and expands the adaptability of fabric types, providing powerful technical support for diversified and high-quality woven fabric dyeing production.
The main technical parameters
| Type | Horizontal cylindrical type (1 tube ~ 8 tubes) |
| Dye tank inner diameter | 02250mm-2500mm |
| Maximum capacity | 250Kg~350Kg per tube |
| Fabric line speed range | 50~700m/min |
| Liquor ratio | 1 |
| Design working temperature | 140°C |
| Design working pressure | 3. 5bar |
| Using steam pressure | 0.4~0. 6mpa |
| Using compressed air pressure | 0.4 ~0.6mpa. |
| Heating rate |
25°C-100°C average appro x 5°C /min 100°C-130°appro X 2.5°C/min |
| Cooling rate |
130°C -100°C average appro x3°C/min 100°C-80°C approx x 2°C/min (at 25°C 3parv cooling water pressure gauge |
Main Structural Components
Horizontal Cylindrical Dyeing Tank
Main cylinder body with built-in fabric storage tank and guiding system.
High-Efficiency Variable Frequency Fan
Built-in, low noise (<100 dB), low vibration coefficient.
Special Nozzle System
Gas-liquid mixing atomization, anti-clogging and anti-abrasion design.
Fabric Lifting Roller and Guide Tube
Variable frequency speed regulation to assist smooth fabric circulation.
Main Circulation Pump
Variable frequency control for precise dye liquor delivery.
Heat Exchanger
Steam or electric heating for rapid temperature rise and fall.
Dye Filter
Ensures dye liquor cleanliness and prevents nozzle clogging.
Feeding System
Multi-functional preparation tank supporting automatic metering and multiple feedings.
PLC Control Cabinet
Touchscreen operation; process programs can be edited and stored.
Working Principle
1. Airflow Drive: A built-in variable frequency fan generates high-pressure airflow, which is delivered to the nozzles through a circulation pipeline.
2. Dye Liquor Atomization: The main circulation pump delivers the dye liquor to the nozzles, where it mixes with the high-speed airflow to form atomized dye liquor.
3. Fabric Transfer: The atomized dye liquor is sprayed onto the fabric surface, where it moves rapidly under low tension under the support of the airflow.
4. Circulating Dyeing: The fabric returns to the storage tank via the lifting roller and guide tube, completing a continuous cycle until the dyeing process is finished.
Feature
Breaking through the technical bottlenecks of traditional airflow and liquid flow dyeing equipment, our high temperature airflow jet dyeing machine for woven fabric adopts an innovative fused design of airflow atomization and pure liquid flow circulation. Users can freely alternate between the two working modes according to fabric characteristics and process requirements, achieving universal adaptability for light, thin, thick and heavy woven fabrics. Whether processing loose textured fabrics or high-tension tight fabrics, the equipment maintains stable and excellent dyeing performance with strong production versatility.
The self-developed high-speed circulation intelligent dyeing system delivers outstanding process repeatability, ensuring every batch of fabrics achieves consistent color tone and quality. The integrated 360-degree no-dead-end high-efficiency water washing function of the cylinder further optimizes the post-dyeing cleaning process, thoroughly removing residual impurities and greatly enhancing the overall grade of finished textiles.
This eco-friendly dyeing equipment leads the industry in energy conservation and consumption reduction. The newly upgraded energy-saving fan reduces the power energy consumption of conventional airflow dyeing machines by half. Combined with optimized internal flow pipeline design, the machine achieves an ultra-low bath ratio of 1:2 to 1:3.5, minimizing water and auxiliary agent usage, lowering production costs and meeting global low-carbon textile manufacturing standards.
With advanced precision atomization technology as the core, the high-efficiency nozzle structure greatly improves the contact and adsorption efficiency between dye liquor and fabric fibers, enriching the equipment's fabric processing diversity. Stable atomization wind pressure control ensures orderly fabric stacking and constant surface liquid volume throughout the dyeing process. The compact and scientific cloth trough structure supports customized load matching for different fabrics, independent emergency response and intelligent gas-liquid balanced distribution, effectively preventing cylinder differences and production quality risks.
Equipped with a professional real-time temperature logic control system, the machine realizes dynamic monitoring and fine calibration of temperature parameters during operation. The precise temperature adjustment function effectively improves uneven coloring problems, eliminates yin-yang color defects, and comprehensively upgrades the uniformity and stability of fabric dyeing quality, becoming a reliable high-efficiency processing solution for modern textile finishing enterprises.
Workshop
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