The L-shaped structure integrates three fabric storage tanks with distinct functions. This design merges the benefits of the O-type dyeing tank's low liquor ratio with the broad fabric adaptability of the L-type dyeing tank. It effectively overcomes the limitations of the O-type tank, which has a narrow fabric application scope, and the high water consumption associated with conventional L-type tanks.
Technical Parameters
|
Parameter |
Specification Range |
|
Operating Temperature |
Up to 140℃ |
|
Operating Pressure |
Up to 0.4-0.44 MPa (4 bar) |
|
Fabric Speed |
150-600 meters/minute |
|
Single Tube Capacity |
125-1000 kg/batch |
|
Applicable Materials |
Cotton, Polyester, Nylon, Spandex blends, T/C, T/R, etc. |
|
Machine Material |
316L Stainless Steel (corrosion-resistant) |
Equipment Structure and Key Components
1. Cylinder: Made of high-quality 316L stainless steel, resistant to acid and alkali corrosion, with a mirror-polished inner wall to reduce dye residue and fabric friction.
2. Spray System: Intelligent variable frequency nozzles, adjustable flow/pressure, suitable for thin/medium/thick fabrics, ensuring uniform dye penetration and low-tension operation.
3. Fabric Guide System: Low-friction guide rollers + optimized guide tubes to avoid creases and abrasions, suitable for spandex blends, polyester, cotton, T/C, T/R and other knitted and woven fabrics.
4. Circulation Filtration: High-flow centrifugal pump + multi-stage precision filter to ensure dye cleanliness and extend the lifespan of auxiliaries and dyes.
5. Dewatering/Fabric Discharge: High-efficiency centrifugal dewatering + automatic fabric folding/discharging, reducing subsequent drying energy consumption and improving efficiency.
Structural Features
Downward-moving type, single barrel, dual cloth running, slide‑type structure.
Ultra-large capacity and high productivity.
The large‑diameter single barrel (Φ1108) is equipped with double built‑in cloth storage tanks and dual nozzles, which significantly increases cloth loading capacity, boosts output, and ensures a faster return on investment.
Low liquor ratio of 1:5~1:6 for energy saving and emission reduction.
The new downhill wave plate and cloth storage tank design effectively cuts down water, steam and chemical consumption.
Wide fabric applicability.
Equipped with overflow nozzles operating at 0.5~1.0 kg/cm², ideal for stretch fabrics and materials requiring low pressure and low tension.
Jet nozzles with pressure up to 3.0 kg/cm² are suitable for high‑density and microfiber fabrics (equipped with dual anti‑twist nozzles).
High efficiency and high dyeing quality.
The single‑barrel dual‑dyeing‑tank structure shortens fabric circulation time and increases dye liquor exchange frequency.
It enables fast loading, rapid dyeing and bidirectional cloth discharge, greatly improving production efficiency and level dyeing uniformity.
Workshop
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