The Low Liquor Ratio liquid flow Dyeing Machine is a dyeing system featuring a low liquor ratio, high speed, and high efficiency. Inside the liquid-filled fabric guide tube, the fabric stays in a floating condition without any friction against the inner wall of the tube. It operates at a speed of 300-500 meters per minute, which helps to minimize fuzzing. The unique "wave"-shaped inner net structure lessens the friction on the fabric, enabling smoother operation and reducing water usage. With an optimized slide tail design, the liquor ratio can be as low as 1:5~6, and the specific ratio is chosen based on the fabric type and process requirements.
Product Features
Structural characteristics
It adopts an upward-moving design with an external cloth guide tube, making it suitable for dyeing various high-grade knitted fabrics with a weight ranging from 50g/m to 600g/m.
01
Ultra-low liquor ratio
With an ultra-low liquor ratio of 1:5 - 1:6 and a sloped bath tank, it meets the liquor ratio requirements of high-liquid-volume processes. The fabric moves forward in an N-type manner, free from rope-like curling creases, and operates at high speed under low tension, which enhances dyeing uniformity.
02
Ultra-large capacity
It has an ultra-large capacity, featuring low spray pressure and high liquid volume circulation. Fabrics are relaxed and stacked as they move forward, with no linting, yarn cracking or scratching.
03
Low energy consumption
It has low energy consumption, saving water, electricity, steam additives, and reducing costs by approximately 30% compared to the previous generation of product models. Additionally, the capacity can be increased by about 30%.
04
Multiple innovative technologies
The new patented cloth tank, compound cloth guide structure technology, and machine tail gasification cloth finishing function enable light and thin fabrics to circulate quickly in two strips, which is innovative and efficient.
05
Advantages
Water and Energy Saving
Maintains high dyeing quality while reducing water and dye usage.
Reduced Wastewater Discharge
Effectively eases wastewater treatment burdens.
Increased Production Efficiency
Efficient use of liquid flow shortens dyeing cycles and increases production capacity.
Workshop
Ideal Applications
High-End Knitted Fabrics
Sportswear, lingerie, and high-end apparel requiring softness and consistent color.
Synthetic Fibers and Blends
Polyester, nylon, and their blends, which benefit from low liquor ratios and high-temperature dyeing processes.
Sustainable Manufacturing
Manufacturers committed to maintaining quality while reducing environmental impact.
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