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Normal Temperature Textile Jigger Machine

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Description

SMDN normal temperature textile jigger machines cover a full range of specifications from small sample machines to ultra-large capacity machines, perfectly adapting to the production needs of small batches and multi-variety products. Core models are available in five sizes based on fabric roll diameter: Φ150mm, Φ600mm, Φ1200mm, Φ1400mm, and Φ1500mm. The machine adopts a sloping top shell structure and is equipped with a self-sealing door frame and a dual-cylinder pneumatic opening and closing system. The top heating chamber has a constant temperature and anti-drip function, and automatically shuts off the heat when the door is opened. The dyeing tank heating supports both direct evaporation and indirect evaporation modes. The normal temperature model is also equipped with an active fabric roll misalignment roller and an external heat exchanger. All process function modules can be configured as needed.

Technical parameters

Parameter	Specification Range
Main Roller Diameter	Φ220-325mm
Maximum Cloth Winding Diameter	Φ800-1400mm
Mechanical Fabric Width	1600-3800mm
Working Fabric Width	1400-3600mm
Fabric Speed	0-150m/min (Adjustable)
Fabric Tension	0-90kg (Continuously Adjustable)
Maximum Working Temperature	98-108℃
Heating Method	Steam Heating
Installed Capacity	2-30kW

Model	SMD400			SMD600			SMD700
Unit	mm	mm	mm	mm	mm	mm	mm	mm	mm
Roller width	2000	3200	3400	2000	3200	3400	2000	3200	3400
A	800	800	800	1200	1200	1200	1400	1400	1400
B	2210	3410	3610	2210	3410	3610	2210	3410	3610
C	1600	1600	1600	2300	2300	2300	2700	2700	2700
D	3200	3200	3200	4000	4000	4000	4300	4300	4300
E	3300	4500	4700	3370	4570	4770	3470	4670	4870
F	4450	5650	5850	4270	5470	5670	4370	5570	5770
G	1800	1800	1800	2400	2400	2400	2500	2500	2500
H	2400	2400	2400	2700	2700	2700	2900	2900	2900

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Core Technical Features

Automated Control System

* PLC control combined with a touchscreen human-machine interface for intuitive and easy operation.

* Supports preset process parameters, automatic operation, and data communication.

* Features automatic temperature control, automatic reversing, automatic length counting, and automatic stop functions.

Precision Tension and Speed Control

* AC frequency conversion drive technology enables constant linear speed control (adjustable from 0-130m/min).

* Closed-loop tension control system allows continuous adjustment of fabric tension within the range of 0-90kg.

* Prevents fabric wrinkling or stretching deformation.

Dye liquor circulation system

* Equipped with a high-efficiency circulation pump and filter to ensure uniform dye liquor temperature and consistent dye distribution.

* Prevents pipe blockage and improves dyeing uniformity.

* Optional chemical feeding tank and heat exchanger.

Structural Design and Materials

* Parts in contact with the dye liquor are made of SUS316L stainless steel, offering excellent corrosion resistance.

* Cylinder cover design maintains a constant internal temperature and prevents energy loss.

* Equipped with safety devices such as top lighting, fault alarm, and emergency stop lever.

Advantages

1. Room Temperature Dyeing: The machine operates at room temperature, suitable for dyeing heat-damaged fibers such as cotton and linen.

2. Energy Efficient: Since no heating of the dyeing solution is required, energy consumption is significantly reduced, lowering production costs.

3. Uniform Dyeing: An advanced liquid circulation system ensures that the dye penetrates evenly into every inch of the fabric, achieving ideal dyeing results.

4. Wide Applicability: Suitable for dyeing a variety of textiles, including natural fibers, synthetic fibers, and blended fabrics.

5. Environmentally Friendly Dyeing: Meets environmental protection requirements, reducing environmental impact and meeting the needs of modern sustainable development.

Key factors to consider when selecting a machine

1. Fabric width: Choose a model with a roller width greater than the maximum fabric width.

2. Batch size: Select the machine model based on the maximum roll length or diameter per batch.

3. Process requirements: Consider whether automatic feeding, online pH monitoring, and precise flow control are required.

4. Material requirements: Ensure that parts in contact with chemicals are made of high-quality stainless steel (e.g., 316L) to guarantee durability and cleanliness.