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Room Temperature Textile Jigger Machine

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Description

This SMD series room temperature textile Jigger machine covers a full range from small-scale sampling machines to large-scale mass production models, perfectly adapting to the flexible production mode of "small batch, multiple varieties". The main body of the equipment is available in various specifications according to the diameter of the fabric roll, including Φ150mm (sample), Φ600mm, Φ1200mm, Φ1400mm, and Φ1500mm. Structurally, the machine body adopts a sloping top structure and is equipped with a self-locking door frame, which is opened and closed via a pneumatic device, and the lifting operation is performed by dual cylinders. The top cover is designed with a heating and insulation function, which only activates when the door is closed to maintain a normal temperature and prevent condensation from dripping. Heating automatically stops when the door is opened, ensuring safety and cleanliness. The dye liquor can be heated by direct steam or indirect steam. Furthermore, the standard temperature model can be equipped with an active arrangement function and an external heat exchanger to fully meet various functional requirements of the process.

Main Components

1. Liquor Vat: Made of SUS316L stainless steel, corrosion-resistant and with no dead corners in the dyeing process.

2. Main Rollers: Variable frequency control for constant speed and tension operation.

3. Expander Frame: Eliminates fabric wrinkles and ensures flatness.

4. Circulation System: Ensures uniform temperature and concentration distribution of the dye liquor.

5. Temperature Control System: Real-time monitoring with a PT100 sensor, accuracy ±1°C.

6. Top Cover Mechanism: Insulates and prevents heat loss and dye splashing.

Product Parameters

Parameter	Specification Range
Operating Temperature	Room temperature ~ 98°C (max. 100°C)
Working Width	1600 ~ 3600mm (Fabric width 1400~3400mm)
Batching Diameter	Φ600mm / Φ800mm / Φ1000mm / Φ1200mm / Φ1400mm
Main Roller Diameter	Φ220mm ~ Φ400mm
Running Speed	0 ~ 150 m/min (adjustable)
Fabric Tension	0 ~ 90 kg (multi-stage adjustable)
Liquor Ratio	1:2 ~ 1:5 (low liquor ratio design)
Design Pressure	Atmospheric pressure (0.25-0.35 MPa steam pressure)

Model	SMD400			SMD600			SMD700
Unit	mm	mm	mm	mm	mm	mm	mm
Roller width	2000	3200	3400	2000	3200	3400	2000
A	800	800	800	1200	1200	1200	1400
B	2210	3410	3610	2210	3410	3610	2210
C	1600	1600	1600	2300	2300	2300	2700
D	3200	3200	3200	4000	4000	4000	4300
E	3300	4500	4700	3370	4570	4770	3470
F	4450	5650	5850	4270	5470	5670	4370
G	1800	1800	1800	2400	2400	2400	2500
H	2400	2400	2400	2700	2700	2700	2900

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Working Principle

The core of the equipment lies in two parallel fabric winding rollers. The fabric is unwound from one roller, passes through the dye bath below, and then wound onto the other roller. When the first roll is complete, the motor reverses, and the process proceeds in reverse. The fabric achieves dye adsorption and fixation during the alternating winding process.

Product Comparison

Feature	room temperature textile Jigger machine	High-Temperature High-Pressure Jigger
Operating Temperature	≤98°C (Room temperature ~100°C)	120~140°C
Operating Pressure	Atmospheric pressure	0.35~0.44 MPa
Applicable Fibers	Natural fibers: cotton, linen, silk, wool, etc.	Synthetic fibers: polyester, nylon, etc.
Applicable Dyes	Reactive dyes, direct dyes, vat dyes	Disperse dyes
Energy Consumption	Low	High
Equipment Investment	Economical	Higher
Maintenance Cost	Low	Higher

Equipment Features

✅ Energy Saving and Environmentally Friendly: No high temperature or high pressure required, energy consumption is significantly lower than high-temperature dyeing machines.

✅ Low Liquor Ratio Design: Optimal liquor ratio of 1:2, saving water and materials.

✅ Gentle Dyeing: Preserves the original softness and feel of natural fibers.

✅ Easy Operation: PLC frequency conversion control, high degree of automation.

✅ Wide Applicability: Particularly suitable for small-batch, multi-variety production.

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Purchase Recommendations

Based on search results, when purchasing a room-temperature dyeing machine, consider the following:

Fabric type

Choose a room-temperature machine for fabrics primarily made of natural fibers; consider a high-temperature model for fabrics primarily made of synthetic fibers.

Production capacity requirements

Select the fabric roll diameter (Φ600~Φ1400mm) based on daily output.

Quality requirements

High-end fabrics require a precision tension control and uniform temperature control system.

Energy consumption budget

The operating cost of a room-temperature machine is approximately 30-50% of that of a high-temperature machine.