The new generation HT air liquid flow fabric dyeing machine overcomes the dual advantages of multi-tube independence and optimized single-tube loading, achieving rapid dye circulation, atomized liquid supply, high-frequency recirculation, and penetration, fully meeting process requirements. The fabric loops are neatly arranged, without tangling or compression. The HT air liquid flow fabric dyeing machine utilizes modular control and intelligent operation, achieving innovative upgrades in dyeing quality, output, and product variety.
Working Principle
1. Fabric Traction: A high-pressure blower generates a high-speed airflow, which forms a strong airflow field through the airflow nozzles, drawing the fabric through low tension and circulating it within the machine (speeds up to 400m/min+).
2. Dye Liquor Atomization and Dyeing: The main dye liquor pump delivers the dye liquor to the liquid flow nozzles, where it mixes with the high-speed airflow in the atomization chamber. The dye liquor is atomized into micron-sized particles, evenly sprayed onto and penetrating the fabric fibers.
3. Circulation and Temperature Control: The fabric enters the storage tank via the fabric lifting rollers and guide tubes, completing the circulation process. The heat exchanger precisely controls the temperature (up to 135℃), and in conjunction with the PLC, achieves a fully automated dyeing process.
Product Parameters
|
Item |
Specification Range |
|
Loading Capacity |
50kg~1000kg (various models available) |
|
Max. Working Temperature |
135℃ |
|
Max. Working Pressure |
0.4MPa |
|
Fabric Running Speed |
200~450m/min (variable frequency adjustable) |
|
Liquor Ratio |
1:2.5~1:4 |
|
Heating Rate |
25℃→100℃: ≈5℃/min; 100℃→130℃: ≈2.5℃/min |
|
Cooling Rate |
130℃→85℃: ≈2~3℃/min |
|
Control System |
PLC full automatic control, touch screen operation |
|
Material |
Main cylinder: SUS316L, Piping: SUS304 |
Product Features
Low Tension Protection
Improved low-height fabric lifting device minimizes fabric tension, preventing stretching, deformation, and wrinkles.
Air-liquid suspension conveying eliminates guide roller compression, suitable for elastic and sensitive fabrics.
Energy Saving and Environmental Protection
Highly matched fan and pump units reduce energy consumption by approximately 40% compared to traditional models.
Ultra-low liquor ratio significantly reduces water, electricity, steam, and dye consumption, lowering wastewater discharge and treatment costs.
Low noise design (≤80 dB) improves the workshop environment.
High Evenness and Reproducibility
Dual air-liquid penetration ensures uniform dye distribution inside and outside the fiber, minimizing batch and color differences.
Fully automatic parameter control ensures precise process parameter reproduction, suitable for high-volume continuous production.
Operation and Maintenance
User-friendly human-machine interface with one-button start/stop and visualized process curves.
Quick-opening cylinder cover and convenient inspection port simplify maintenance and minimize downtime.
Modular design allows for easy replacement of wear parts and extends service life.
Applications
1.Dyeing of synthetic fibers such as polyester and nylon;
2.Dyeing of sportswear and functional clothing fabrics;
3.Dyeing of home textiles such as bedding and curtain fabrics;
4.Efficient dyeing process for mass textile production.
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