The high temperature high pressure jet flow dyeing machine is designed for high-speed, high-efficiency dyeing and operates with an extremely low liquor ratio.
The fabric floats within a liquid-filled conduit, avoiding friction with the conduit walls.
The operating speed is 500-700 meters per minute, significantly reducing fabric fuzzing.
Its special corrugated inner mesh structure reduces fabric friction, improves operational stability, and reduces water consumption.
The liquor ratio can be adjusted from 1:5 to 1:6 depending on the fabric and process specifications.
Main Technical Parameters
|
Technical Specifications |
Parameter Range |
|
Maximum Working Temperature |
135°C - 140°C |
|
Maximum Working Pressure |
0.4 MPa - 0.44 MPa |
|
Liquor Ratio |
1:5 - 1:8 (Low Liquor Ratio Energy-Saving Type) |
|
Fabric Running Speed |
Up to 600 m/min (Adjustable) |
|
Heating Rate |
20°C-130°C in approx. 30 minutes (Steam Pressure 0.7MPa) |
|
Cooling Rate |
14°C-80°C in approx. 20 minutes (Cooling Water Pressure 0.3MPa) |
|
Capacity Specifications |
50kg - 1200kg (Single/Double Tube Configuration) |
Automated Control System
The modern high-temperature, high-pressure jet dyeing machine is equipped with an advanced PLC control system:
1. Touchscreen interface: Intuitively set and monitor dyeing parameters
2. Fully automatic program control: Automated process including water intake, start-up, heating, heat preservation, cooling, washing, feeding, drainage, and alarms
3. Automatic feeding system: Simulated curve feeding, segmented batch feeding, and large/small valve (fast/slow) feeding
4. Automatic water level detection: Automatic monitoring of the liquid level in the chemical tank
5. Automatic seam detector: Prevents damage to fabric seams
6. Precise temperature control: Programmable heating, heat preservation, and cooling curves
Product Features
Structural Characteristics
Downward-moving design, one tube per piece of fabric, two tubes in total, suitable for various fabrics.
Large Capacity, High Output
The large single tube diameter of Φ830 increases fabric loading capacity, significantly improving production efficiency and ensuring a rapid return on investment.
Low Liquor Ratio of 1:5~1:6, Energy Saving and Emission Reduction
Utilizing a new corrugated plate downward-sloping structure and fabric storage tank design, the liquor ratio is as low as 1:5~1:6, significantly reducing the consumption of water, steam, and chemicals.
Special Inner Mesh Plate and Conical Tail Inner Mesh
The unique inner mesh arrangement separates the fabric flow from the dye liquor flow, thus maintaining a low liquor ratio.
The special conical inner mesh ensures smooth fabric folding, balanced circulation, and high speed.
Wide Applicability
Equipped with an overflow nozzle, operating pressure 0.5~1.0KG/cm2, ideal for elastic fabrics and low-pressure, low-tension dyeing.
Equipped with jet nozzles, the maximum pressure can reach 3KG/cm², suitable for high-density and microfiber fabrics. (With dual anti-rotation nozzle device)
High-efficiency dyeing, excellent quality
The dual-tube design shortens the fabric circulation time in the dyeing drum and increases the dye liquor circulation frequency.
It achieves rapid feeding, rapid dyeing, and rapid bidirectional discharge, significantly improving production efficiency and dyeing uniformity.
Applications
Textile Industry
Suitable for dyeing a variety of fabrics, including polyester, cotton, wool, nylon, and blends.
01
Fashion & Apparel
Suitable for large-scale garment dyeing, especially for high-demand products such as sportswear, T-shirts, and athletic wear, where vibrant, long-lasting colors are required.
02
Sportswear
Commonly used for dyeing sportswear and high-performance fabrics, which require excellent color fastness even after frequent washing.
03
Home Textiles
Commonly used for dyeing home textiles such as bed sheets, curtains, and interior decorations, which require consistent, vibrant colors.
04
Synthetic Fibers
Particularly suitable for dyeing synthetic fibers such as polyester, nylon, and acrylic, which require high-temperature color fastness.
05
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