Fabric Rope Control Overflow Dyeing Machine

Fabric Rope Control Overflow Dyeing Machine

This version pairs floating-duct transport with disciplined rope control: the fabric rope rides inside liquid-filled ducts at a controlled 150-600 m/min, staying stable and lint-free for a smooth, even finish on mid-to-large batches.
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Description

This version pairs floating-duct transport with disciplined rope control: the fabric rope rides inside liquid-filled ducts at a controlled 150-600 m/min, staying stable and lint-free for a smooth, even finish on mid-to-large batches.

 

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Working Principle

Rope fabric is drawn into the filled ducts and floats forward on the liquor flow with almost no wall contact. An external heat exchanger holds temperature; simulated level sensing and automatic valves keep the ratio; the wave inner mesh smooths running and cuts water use.

 

 

Technical Specifications

 

Models / Capacity

PSA-1-300 (200-300 kg) / PSA-2-600 (500-600 kg) / PSA-4-1200 (1000-1200 kg)

Fabric Type

Cotton, linen, viscose, polyester/synthetic, blends, nylon elastic, light and stretch fabrics

Max. Temperature / Pressure

140 DegC / 4 kg/cm2

Fabric Speed

150 - 600 m/min

Liquor Ratio

1 : 2 - 3 (ultra-low)

Heating / Cooling Rate

20 DegC/min (20-130 DegC) / 15 DegC/min (130-80 DegC)

Main Pump

30 HP (22 kW) / 50 HP (37 kW) / 74 HP (55 kW)

Structure

Liquid-filled floating ducts, wave-shaped inner mesh, external heat exchanger, simulated level measurement

Patents

ZL201721278423.5, ZL201721267009.4, ZL201721267166.5

 

 

Key Features & Advantages

Stable rope control

Fabric floats and advances in ducts at a controlled speed for smooth, stable running.

Speed 150-600 m/min

Variable fabric speed accommodates diverse fabrics and process needs.

Auto temperature & ratio

Touchscreen with automatic valves and level sensing keeps the process consistent.

Friction-free floating

Cloth floats in ducts with no wall friction - low tension and low lint.

Wave inner mesh

Less wear, smoother running and lower water use.

High temperature & pressure

140 DegC / 4 kg/cm2, heating 20 DegC/min, cooling 15 DegC/min.

 

Customer Benefits

 

Excellent fabric quality - Zero-friction low-tension dyeing with high finish and low lint.

High productivity - 150-600 m/min with large-capacity chambers.

Energy & water savings - Ultra-low liquor ratio and wave inner mesh cut consumption.

Automated operation - Touchscreen control and automatic dosing reduce labour and ensure consistency.

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